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How to control water pressure in water jet cutting

Category:answer   Publishing time:2025-10-12 22:35:38   Browse: Times


In the field of modern industrial processing, water jet cutting technology is favored for its high precision, low thermal effect, and wide applicability to various materials. Its core principle is to cut materials through the tremendous kinetic energy generated by high-pressure water flow, and the control of water pressure is the key link in the operation of the entire water jet system.



The water pressure of water jet cutting usually needs to reach 200MPa to 400MPa (i.e., 2000 to 4000 atmospheres of pressure), even higher. How to accurately control water pressure in such a high-pressure environment not only relates to the cutting effect but also directly affects the safety and service life of the equipment.



Firstly, the high-pressure plunger pump is used as the power source in the water jet system, which is the core component for water pressure generation and regulation. By controlling the pump's operating speed with a servo motor or inverter, precise adjustment of water pressure can be achieved. Most modern water jet systems are equipped with closed-loop feedback control systems, which monitor the pressure changes of high-pressure water in real-time through pressure sensors, and feed back the signals to the control system, thereby dynamically adjusting the working state of the pump to ensure that the pressure remains stable at the set value.



Secondly, the pressure regulating valve in the waterway system is also an important device for controlling water pressure. It can adjust the pressure and flow of water according to actual needs, preventing equipment damage due to excessive pressure, while also avoiding the impact of low pressure on cutting efficiency. In addition, the use of accumulators helps to buffer water pressure fluctuations, enhancing system stability.



In actual operation, operators can set different water pressure parameters according to the type, thickness, and cutting speed requirements of the material to be cut. For example, cutting metal plates usually requires higher water pressure to ensure the depth and accuracy of the cut; while for softer materials such as foam and rubber, the water pressure can be appropriately reduced to save energy and improve work efficiency.



Finally, the safety protection mechanism is an indispensable part of water pressure control. Once high-pressure water is out of control, it may cause serious harm to equipment and personnel. Therefore, water jet systems usually have overpressure protection, emergency pressure relief, and other devices to ensure that high-pressure water flow can be quickly cut off in abnormal situations, ensuring safe operation.



In summary, the water pressure control in water jet cutting is a complex process that integrates high-pressure pumps, sensors, regulating valves, and intelligent control systems. Through scientific and reasonable water pressure management, not only can the cutting quality and efficiency be improved, but also the service life of the equipment can be extended, ensuring safe operation. With the continuous advancement of technology, future water jet systems will achieve higher levels of intelligence and automation in water pressure control.